Friday, August 7, 2020

Infrastructure maintenance costs

Trains need tracks to run on, and failures with the track itself, the signal systems that control the trains, the power systems that propel the trains, or any of a railroad's other facilities can cause major disruptions to passengers.  Unlike a bus or car travelling over a road, trains can't just change lanes or detour one block over if there is a problem, which is why properly maintaining infrastructure and systems is a key factor in running a railroad.

Spending on track and facility maintenance varies widely from railroad to railroad across the United States.  While the MTA does not actually detail how much is spent on each of the railroad's core functions (transportation, fleet maintenance, infrastructure maintenance, etc.), the LIRR and Metro-North do report their operating expenses to the US DOT's National Transit Database in four different categories: vehicle operations, vehicle maintenance, facility maintenance, and general administration.  

In 2018, the LIRR reported spending over $292 million on facility maintenance (infrastructure maintenance).  America's commuter railroads together spent over $1.1 billion maintaining infrastructure last year.  Evaluating infrastructure maintenance spending on a per track mile basis provides a good comparison between systems for judging who makes their maintenance dollars go the furthest, and who doesn't...  Note: there are two ways to quantify a system's expansiveness: total route miles (e.g. NY to Ronkonkoma is about 50 miles, so that's 50 route miles) and track miles (e.g. a double-tracked line from NY to Ronkonkoma is 50 route miles x 2 tracks = 100 track miles).  For these purposes, everything will be represented on a per track mile basis.

I'm sure it comes as no surprise to you, but the LIRR spent the most on operating infrastructure maintenance per track mile out of any railroad in the country...  The LIRR spent over $475,000 per track mile on operating infrastructure maintenance, which is more than quadruple the national average of $110,479 in operating infrastructure maintenance costs per track mile, and about 25% more per track mile than Metro-North:
 
Railroad2018 facility
operating maint.
spending
Total
route miles
Total
track miles
Operating maint. cost
per track mile
MTA Long Island Rail Road$292,215,832441614$475,844
MTA Metro-North Railroad$330,574,561358867$381,286
Tri-Rail$29,798,98082141$210,892
SunRail$13,008,6123265$200,132
Trinity Railway Express$9,277,2873147$199,383
NJTransit Rail$147,002,795472950$154,821
Caltrain$18,138,13615127$143,023
Metra$126,507,2345111,192$106,130
Denver RTD$4,221,8543740$105,546
SEPTA Regional Rail$58,151,70926608$95,629
NM Rail Runner Express$8,137,75099112$72,393
SMART$3,560,018
50$71,016
Sounder Commuter Rail$10,165,99982159$63,981
Metrolink$38,736,663410675$57,409
Shore Line East/Hartford Line$6,145,361
109$56,328
UTA FrontRunner$6,683,80483124$53,902
Northstar Line$1,800,045
41$43,416
Virginia Railway Express$6,822,66986189$36,164
NCTD Coaster$2,815,8836196$29,424
NICTD South Shore Line$3,645,540
130$27,957
MBTA Commuter Rail$19,067,234425744$25,637
MARC Train$11,687,165402493$23,730
Music City Star$450,1403636$12,435
Altamont Corridor Express$714,768
142$5,019

You can see the full dataset at this link: Infrastructure maintenance costs.xslx

And this is not just a big railroad vs. small railroad/old railroad vs. new railroad dichotomy...  For example, Metra in Chicago has about twice as much track mileage as the LIRR (lots of big 3- and 4-track lines shared with freight), most of which have existed since the later part of the 19th Century, yet it spent about 4.5 times less per track mile than the LIRR.  Most of the other legacy railroads (NJTransit, SEPTA, MBTA, etc.) all manage to stay closer to or even well below the nationwide average.

Just like we see with fleet maintenance costs, where the LIRR also spends far and away the most per vehicle out of any railroad in the nation for lackluster results, the railroad's inefficient and wasteful practices result in significant overspending.  As the MTA faces a significant, multi-billion dollar operating budget deficit as a result of the COVID-19 pandemic, it must be looking at its maintenance processes and seeing where it can bring costs much closer into line with peer systems.  If Metrolink in Los Angeles can maintain roughly the same amount of track for one-seventh as much as the LIRR spends there must be some room for cost cutting.

If you've ever ridden past a location where the LIRR is doing trackwork, the railroad's exorbitant maintenance costs probably don't seem to far beyond imagination.  It's common to see scenes where there is one, maybe two, people actually working, and then a dozen or more standing around watching...

(Photo: @bvarghese105)
Given that labor costs are one of the most significant drivers of maintenance spending (in 2018, labor costs accounted for about 85% of the LIRR's operating maintenance costs, according to payroll data), reigning in crew overstaffing is key to bringing costs under control.  The LIRR has actually tried to explain away the "22 people standing around, 1 guy with a shovel" phenomenon before under the guise of safety, but that clearly doesn't pass muster.  Adequate watch protection is important (even though the NTSB has criticized LIRR's Train Advance Warning system as an inadequate substitute for more robust methods of trackworker protection), but needing a 12-to-1 lookout ratio is highly improbable, and, if anything, it's less safe as it creates complacency and confusion between watchpeople ("I thought Bill was watching in that direction").

I do not mean to paint with a broad brush or be overly simplistic, but when the answer to "how many LIRR employees does it take to change a lightbulb?" is 8, overstaffing must be at least part of the equation...  And when you look at the LIRR's operating maintenance costs in comparison to other US railroads—abiding by the exact same FRA regulations and similar safety protocols—the plain fact of the matter is that other systems manage to deliver similar results for significantly less.  And, no, the LIRR is not four or seven times as complicated as Metra or Metrolink or or the MBTA or MARC...

Operating vs. capital expenses

Operating maintenance costs (the day-to-day expenses incurred in general maintenance) only tell part of the story.  There are also capital costs, which almost every agency breaks out and funds/spends differently.  The MTA is no exception, and the agency actually pays for a significant amount of its normal replacement work out of the capital program.  Agency-wide, more than a third of the MTA's 2020-2024 Capital Program was committed to normal replacement...add in state of good repair work (which is just maintenance work that's significantly more overdue) and projects split between the multiple categories, and about 62% of the dollars in the Capital Program end up going towards maintenance in some form or fashion.  Only a little more than a third of the program's funding is dedicated towards system improvements or network expansion projects.

When factoring in capital expenditures, it's important to consider all that is going on with these systems.  Some railroads are in the process of actively expanding by building entire new lines (Denver RTD, TRE/TEXRail), extending existing lines (SunRail, SMART), or undertaking significant modernization programs (like Caltrain's major electrification project), while other systems are very much not.  The MTA has been toiling away underneath Grand Central for the last decade, but other than the Belmont Spur which opened in 1905, the LIRR hasn't opened a new branch since the late 1800's...  The US DOT does not require systems to report normal maintenance/SOGR spending from actual system expansion projects, but it's important to consider both sides of the equation.

Railroad2018 facility
capital maint.
spending
Total facility
maint. spending
Total
track miles
Total maint. cost
per track mile
Denver RTD$91,538,453$95,760,30740$2,394,008
MTA Long Island Rail Road$968,315,359$1,260,531,191614$2,052,648
Caltrain$231,584,964$249,723,100127$1,969,114
SunRail$101,835,500$114,844,11265$1,766,832
Trinity Railway Express$41,286,387$50,563,67447$1,086,690
MTA Metro-North Railroad$419,184,453$749,759,014867$864,774
Tri-Rail$54,335,149$84,134,129141$595,429
SMART$21,002,385$24,562,40350$489,974
SEPTA Regional Rail$215,045,568$273,197,277608$449,264
NICTD South Shore Line$50,483,074$54,128,614130$415,097
NJTransit Rail$243,258,437$390,261,232950$411,018
Sounder Commuter Rail$33,594,089$43,760,088159$275,411
Metra$178,977,657$305,484,8911,192$256,279
NCTD Coaster$11,611,597$14,427,48096$150,757
Music City Star$4,797,353$5,247,49336$144,958
MARC Train$55,891,450$67,578,615493$137,215
Metrolink$53,555,134$92,291,797675$136,779
MBTA Commuter Rail$79,034,140$98,101,374744$131,905
UTA FrontRunner$8,980,533$15,664,337124$126,325
NM Rail Runner Express$3,851,952$11,989,702112$106,660
Virginia Railway Express$5,511,139$12,333,808189$65,376
Northstar Line$905,858$2,705,90341$65,265
Shore Line East/Hartford Line$0$6,145,361109$56,328
Altamont Corridor Express$2,230,725$2,945,493142$20,685

The LIRR reported putting nearly $1 billion capital dollars towards infrastructure projects, of which nearly two-thirds of that was put towards track infrastructure. Add the operating and capital spending together and the railroad spent $1.3 billion, or more than $2 million per track mile, on infrastructure maintenance.  That is second only to Denver RTD's commuter rail division—but Denver spent 2018 constructing an entirely new rail line (the G Line) that would enter service in 2019, while the LIRR was only finishing adding a second track to 12.4 miles of an existing line from Farmingdale to Ronkonkoma).  If you look at the top five railroads on the list, two were building brand new rail lines, one was extending an existing line, one was embarking on a systemwide electrification and fleet replacement project, and one was finishing 12 miles of double track and doing some station renovations...

The LIRR's total infrastructure spending was about 3.5x per track mile over the nationwide average of $590,366 per track mile.

Track usage and efficiency

As the figures above establish, building and maintaining track is a very expensive undertaking, so it would be silly to spend all that money on infrastructure only to have it go unused for much of the day.  While each additional train running over the track causes wear and tear, the marginal maintenance costs of running additional trains over existing tracks are very low, to the point where it makes sense to utilize infrastructure to the greatest extent possible.  The graph at the right relates the average number of revenue service hours on track to the total infrastructure maintenance costs...the trendline is only slightly positive, suggesting a high return on investment is possible with service improvements.

Frequency is very important, and whether it's improving off-peak service or weighing service cuts, how often trains operate translates pretty strongly to ridership...more frequent service and more hours of service over the course of the day are much more useful to passengers than a 9a-to-5p weekday, peak-direction commuter service.

In this area, the LIRR and Metro-North are already miles better than many of the US commuter railroads stuck in the old days providing a predominately weekday peak service, with little to no off-peak or weekend service.  But off-peak service on both railroads is still very infrequent, and well behind peer systems elsewhere in the world where 10-20 minute headways all day are commonplace.

When looking at the average number of revenue service hours per route mile of track (e.g. the average amount of time a mile-long segment of track is used each year), the LIRR and Metro-North rank fifth and sixth, respectively, out of the nation's railroads.  They both stand behind Denver RTD (which is the closest thing we have in this country to proper regional rail), TRE, SEPTA, and SMART.

The average mile of LIRR track is in use for about 413 hours per year (which is about 1 hour, 15 minutes per day), which is much better than the nationwide average of 240 hours of revenue service per track mile per year, but still not great.  In LIRR's case, the average is brought down by long but little-used diesel branches...while the tracks around Jamaica and west are used pretty much continuously, the East End accounts for a substantial chunk of the railroad's track mileage, but it sees only a small handful trains per day (there is no reason that needs to be the case, though, and service on the East End should definitely be increased).

Railroad2018 train
revenue hours
Avg. revenue service hours
per track mile
Denver RTD35,400 885
Trinity Railway Express26,058 560
SEPTA Regional Rail260,725 429
SMART21,030 420
MTA Long Island Rail Road253,603 413
MTA Metro-North Railroad293,643 339
UTA FrontRunner41,233 333
Caltrain39,226 309
NJTransit Rail281,997 297
Tri-Rail38,431 272
MBTA Commuter Rail152,274 205
Metra233,779 196
SunRail11,136 171
NICTD South Shore Line21,889 168
Metrolink76,604 114
NM Rail Runner Express12,334 110
Shore Line East/Hartford Line10,071 92
Northstar Line3,798 92
Music City Star2,983 82
Sounder Commuter Rail12,574 79
NCTD Coaster6,857 72
Virginia Railway Express11,959 63
MARC Train16,028 33
Altamont Corridor Express4,380 31

At the bottom of the list are the more limited, less useful commuter-oriented services: Northstar, Music City Star, Sounder, Coaster, VRE, MARC, and ACE (which runs only four trains in each direction on weekdays, two round-trips on Saturdays, and no service on Sundays...).


Ultimately, both the LIRR and Metro-North need to dramatically reign in their infrastructure maintenance costs.  This is especially important now more than ever as the MTA needs to pinch every penny it can to stave off significant fare hikes and service cuts stemming from the service impacts of the COVID-19 pandemic.  If the MTA's railroads brought their infrastructure maintenance costs in line with the US average, the LIRR could save nearly $230 million per year, and Metro-North could save over $240 million annually in operating costs...certainly far from chump change.

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