Showing posts with label New Dual Mode. Show all posts
Showing posts with label New Dual Mode. Show all posts

Wednesday, June 5, 2024

Siemens ships first two Charger dual modes for Metro-North

Siemens Mobility announced this week that they have shipped the first two new dual mode Charger locomotives for Metro-North.  SC-42DM locomotives 301 and 302 departed from Siemens' factory to begin the next stage of testing before they enter revenue service by the end of 2025.

SC-42DM project team members standing in front of the first two pilot locomotives completed for testing
(Photo: Siemens Mobility)

In December 2020, Metro-North awarded Siemens Mobility a $335 million contract for the design and manufacture of 27 new dual mode locomotives to replace Metro-North's GE Genesis locomotive fleet.  These locomotives provide through service between NY-Grand Central and the unelectrified portions of the Hudson and Harlem lines.  This was the culmination of a procurement effort that started all the way back in 2018, and encountered some significant delays along the way.

The original contract required the first pilot locomotive to be delivered for revenue service by the end of May 2025, with the 19 locomotive base order completed by the end of September 2026.  Final design reviews for the new dual mode was completed in May 2023, and the first locomotive (301) completed final assembly and begun factory testing in December 2023.  The locomotives appear to be mostly on schedule.  At last February's meeting of the Next Generation Equipment Committee, Metro-North said that pre-revenue service testing at Metro-North is planned for the second half of 2024, with the pilot locomotive on schedule for revenue service before the end of 2025.  The delivery of the remaining locomotives would continue through 2027.

Customarily, new rail equipment has to undergo extensive testing at the FRA's Transportation Technology Center in Pueblo, Colorado, to assess the equipment's technical and safety performance.  This is then followed by a lengthy period of pilot testing on the customer railroad, where the equipment is put through its paces and tested around the system to confirm that it performs as expected and there are no issues with the track, signal, or surrounding infrastructure that need to be addressed in the production locomotives.  Because the SC-42DM is a variant of the already well-established Siemens Charger design, it's unclear how much new testing the new dual modes will have to go through in the coming months.

The original contract was for 19 base order locomotives, with options for up to 152 additional locomotives for Metro-North, LIRR, ConnDOT, and the NYS DOT.  6 additional option orders were exercised by the Connecticut Department of Transportation in September 2023 to replace ConnDOT's GE Genesis locomotives that provide through service on the New Haven Line.  138 out of the original 152 options remain outstanding to be exercised:
  • 32 of 40 option locomotives for Metro-North (8 options exercised in December 2020)
  • 66 of 66 option locomotives for the LIRR
  • 14 of 20 option locomotives for the Connecticut Department of Transportation (6 options exercised in September 2023)
  • 26 of 26 option locomotives for the NYS Department of Transportation
Metro-North's 27 new dual mode locomotives are currently just a one-for-one replacement of their existing locomotives.  ConnDOT is expanding their fleet form 4 dual modes to 6, which will only offer a modest expansion.  The additional options for ConnDOT and Metro-North, that have not been exercised, are presumably meant for service expansion, if Metro-North or ConnDOT would want to increase through service to the diesel branches.

The LIRR continues to drag its feet on replacements for the current DE and DM locomotives, which continue to suffer from chronic reliability issues.  It has not made any decisions, exercised an option for these Siemens locomotives, or begin a procurement process for something else (ideally, electrification and modern EMU's), despite having included funding for the purchase of 12 new dual mode locomotives in the 2020-2024 Capital Program and citing a lack of equipment as an excuse for not improving service on the diesel branches following the completion of $17.7 billion in capacity upgrades last year.

NYS DOT's options are likely to go by the wayside after they joined Amtrak's separate Airo procurement for the Empire Service equipment.  The Siemens Airo is a fleet of integrated trainsets consisting of Siemens Venture coaches, a cab car, and Siemens Charger variant locomotives.  The NYS DOT trainsets will consist of 7 units: a locomotive, five coaches, and a cab car, with a food service area and a mix of 2x2 standard class and 2x1 business class seating.  It's expected that the Airo trainsets for the NYS DOT will be battery-electric trains, with the coach car closest to the locomotive equipped with batteries to power the locomotive for the short distance through the tunnels around NY-Penn Station (and will operate under diesel power once clear of the Empire Connection tunnels).

Wednesday, April 21, 2021

LIRR will study Battery Electric Multiple Unit trains

The LIRR announced Monday that it has entered into an agreement with Alstom to study the feasibility of operating Battery-Electric Multiple Units (BEMU’s) on Long Island’s diesel branches.  The $860,000 effort will spend the next 8 months evaluating the technology and the physical characteristics of the Oyster Bay and Port Jefferson Branches.  Following the initial review, a pair of existing EMU cars will be retrofitted with the battery technology for trail runs on the Oyster Bay Branch, which could start at some point next year.  Those tests will allow the railroad to determine to what extent this technology could be applied across the railroad.

An M-7 pair towed up to Oyster Bay for the announcement
(Photo: LIRR/Glen Sager)
LIRR officials made the announcement in Oyster Bay along with Lisa Daglian from the Permanent Citizens Advisory Committee to the MTA (on behalf of the LIRR Commuter Council) and Mitchell Pally, Chair of the Long Island Chapter of the League of Conservation Voters (and who was formerly an MTA Board Member).  The event was held in front of a M-7 pair that was towed up to Oyster Bay the prior night.  The retrofit of some of the LIRR's existing EMU cars will focus on the railroad's large M-7 fleet, which were manufactured by Bombardier in the early 2000's (Alstom acquired Bombardier earlier this year).

If brought to fruition, BEMU's could allow for the partial or full replacement of the current diesel push-pull trains that operate on these lines as well as open the door for expanded service on the diesel branches, including additional one-seat rides between diesel territory and New York.

Developing technology

LIRR's first battery-powered train in the 1910's
(Photo: Arrt Huneke collection)
Battery technology is rapidly developing and advancing, but it's not exactly new.  The MTA says that this effort "appears to be the first test of battery-powered commuter rail cars in North America", and while the LIRR was (as far as I'm aware) the first passenger railroad to test battery-powered trains, it actually beat itself to the punch over a century ago.  Back in 1911, the Federal Storage Battery Company built a single, short, battery-powered train to take over for steam on the short shuttle trains that ran on the Bushwick Branch between Fresh Pond in Queens and Bushwick just over the border into Brooklyn.  Two more cars were built around 1913 to operate on the West Hempstead Branch (which at that time ran to Mineola), and those were equipped to charge on the third rail that had been installed on the northern portion of the branch between today's GC-Country Life Press station and Mineola.  All of the battery cars were gone before 1926 after passenger service was eliminated on the Bushwick Branch and the LIRR properly electrified the West Hempstead Branch.

Back in this century, the lure of battery technology has been taking hold across the transportation industry over the last half-decade or so.  Electric cars are growing increasingly popular as battery technology becomes more and more affordable.  Transit agencies have been testing the waters with battery-powered buses, trams, and light rail trains for a couple of years and some mainline railroads have even started to flirt with the idea as well.  Last year, Progress Rail entered into agreements with a Brazilian and Californian railroad to develop a battery-powered freight switcher Joule (Progress Rail is the parent company of EMD), and BNSF is testing a battery-electric locomotive for road freight use with Wabtec.

A prototype FLIRT Akku (Photo: Stadler Rail)
So indeed the technology isn't quite new, but the BEMU has not really been widely proven in the passenger rail sphere.  BEMU's are being used in different locations as a means of plugging gaps in otherwise electrified rail networks, however most of these have been limited to a small handful of one-off or pilot cars.  To date, I am aware of just one order for a fleet of more than a dozen or so trains—and it isn't even in service yet (German regional rail operator NAH.SH ordered 55 Stadler FLIRT Akku BEMU trains in 2019, but these aren't expected to enter service until at least 2022).  So while we have a bunch of small-scale pilots across the world that have been promising, this technology has yet to be proven on a fleet-wide scale over any real length of time.

Benefits and drawbacks

More environmentally friendly
It's easy to see the environmental upside to BEMU's—it allows railroads to ditch fossil-fuel burning diesels on the equipment and instead source power from the same places as their electric trains.  That is definitely a worthy goal, and the benefit at the actual point of emission from the train is obvious.  While minimizing the environmental impact of mass transportation wherever possible is extreemly important, there are a number of other factors that come into play.  The single greatest reduction in carbon emissions comes when people switch from single-occupant vehicles to mass transit (no matter the form).  To that end, the paramount goal for mass transit agencies should be to provide the best service possible to attract the most people who currently or would otherwise drive, and that means improving frequency and speed.  If the choice is between 20 diesel trains or 5 BEMU's for the same price, going with more trains for service will lead to a much greater overall reduction in carbon emissions (even though they are powered by diesels).  Doing both where possible is, of course, ideal but if railroads being "environmentally friendly" results in the same or worse service so more people drive, it actually ends up being worse for the environment overall.  Electricity generation has a carbon footprint as well.  On Long Island, about 70% of our power is generated by burning fossil fuels, according to LIPA's 2017 Integrated Resource Plan (slide 13, information on makeup of purchased power is available form NY ISO) and that is not expected to change to any great extent until the offshore wind farms off the coast of LI come online several years down the road (slide 9).  At Monday's press conference, a reporter asked if this study will include an overall carbon footprint study (13:30 mark) and it wasn't really answered.

Adapts existing electric car technology
A big appeal for the use of BEMU's is it allows carbuilders to repurpose a lot of the same equipment and technology used on electric trains.  If a train can draw electricity from a third rail or overhead catenary, you can unplug those power sources and supply electricity from onboard batteries and pretty much everything still works.  A lot of the BEMU passenger cars currently in operation (which, again, mostly a bunch of small-scale pilots) are trains that were previously EMU's that were retrofitted with batteries, and the LIRR is planning to follow along that path by retrofitting some of its M-7 cars.  There can be a significant cost savings to this, as railroads can repurpose existing or soon-to-be-retired EMU's instead of having to significantly refurbish or build new cars from scratch.

Longevity
Example battery capacity degradation of a Tesla car
over the course of ~500 charging cycles (Battery University)
A major potential disadvantage is the longevity or lifespan of this equipment.  As anyone who has owned a smartphone can tell you, a battery lasts a lot longer fresh out of the box than it does a year or two years later.  Rechargeable batteries degrade and lose capacity over time, which means that they will likely need to be replaced well before the end of the vehicle's useful life.  This is likely one of the more uncertain aspects of the program—as there has not been a real, large-scale, and long-running adoption of BEMU technology, we don't know how these types of batteries perform over their expected lifespan.  As the type of specialized batteries that will be needed for this application will be expensive to produce, the difference between a 1-year lifespan, a 5-year lifespan, and a 10-year lifespan will have a huge impact on the cost viability of the project.  Most likely, I suspect the best we will see is a 3-5 year lifespan, with capacity really declining towards the upper end of that range.

Range
The largest factor that will determine whether BEMU’s will or won't work on Long Island is dependent on how far the trains can travel between charges.  Existing BEMU pilots in Europe show some pretty lackluster ranges, from as little as 50 miles to upwards of 375 miles per charge.  Even at the high end of that range, a BEMU wouldn't be able to run all day without charging.  The LIRR’s fleet utilization is already very poor—now we need to factor in chunks of time throughout the day to charge batteries.  With an EMU, there is never a need to worry about this—a train can arrive at a terminal, the crew can change ends, and everyone can be on their way for their next trip in 6 to 12 minutes (diesel trains are constrained by how much fuel they have, but tanks are sufficiently large that this generally isn’t a concern during the course of a day).  If we need to block off 20 or 40 minutes for the batteries to charge, that is more time that the equipment is now sitting around not serving passengers, more time that the crew is sitting around doing nothing (but still on the clock), and as a result, you would need both more cars and more crews to run the same level of service.  This is especially important in diesel territory, where there are a lot of single track segments.  On the Oyster Bay Branch, for example, if the LIRR can't turn a train at Oyster Bay in less than 9 minutes, then it won't be able to operate half-hourly service due to the single-track bottle-neck past Locust Valley.  LIRR’s diesel schedules as they are now are horribly inefficient this isn’t a make-or-break factor in the short term (weekend Oyster Bay trains, for example, run for 56 minutes in one direction, sit around Jamaica doing nothing for an hour and 18 minutes, run 58 minutes back, and then sit around the yard again for another 48 minutes) but it’s bad if we want there to be any attempt at actually improving service.

(MTA Long Island Rail Road)


Performance
Comparison of passenger train weights (The LIRR Today) 
Comparison of in-service DM/M-7/M-9 acceleration rates
As mentioned above, the two paramount factors for service quality are frequency and speed, as they have the largest influence on door-to-door travel time.  Batteries can be very heavy, and the addition of them to an already heavy car design can have major detrimental impacts on performance.  For the longest time, this was a huge paradox that stunted the growth of electric cars—by adding batteries to a car, you significantly increase the car's weight, which means you need even more battery power to propel the car, which means adding more batteries, adding more weight, etc.  Aside from just the feasibility challenges, adding a bunch of dead weight to a car means it will more than likely accelerate slower (a really key factor in commuter operations) and perform at a lower top speed (without adding further battery capacity).  The LIRR's M-7 cars already weigh 36% more than typical European EMU's (that's upwards of 30,000 extra pounds per car), and now we want to weigh them down even more.  Batteries in electric cars can account for 25% to 50% of the vehicle's total mass, so we are likely talking about tens of thousands of pounds of batteries for each and every M-7 car.  Taking the midpoint of that range, an M-7 BEMU would weigh around 175,000 lbs per car.  While that is less than the typical weight for the LIRR's current bi-level, push-pull fleet, that is still an incredibly heavy vehicle (at that point, roughly double the weight of a typical European EMU), which means we will continue to put undue strain on our track infrastructure, and very likely see significant performance consequences as a result.  It will be interesting to see the results of that from this study—the M-7's already perform poorly, and the addition of batteries will make that even worse.  But the diesel push-pull trains perform really poorly, so BEMU's could potentially deliver an improvement (however small) over that.

Cost and availability of electricity
As anyone who owns a home or pays an electric bill on Long Island, electricity here is certainly expensive.  In 2017, the LIRR actually spent roughly 50% more per revenue mile on electricity than it did on diesel fuel, which means that converting from diesel to electric power would actually cost the railroad upwards of $4.50 extra per revenue mile.  That is not at all to say we should convert everything to diesel—just that it is something to keep in mid that this these conversions need to produce enough additional passenger demand to offset that gap (this is a slam dunk with electrification, with BEMU's we will have to see).  The second factor is the general availability of electricity from the grid to power all of these trains.  In the short term, Long Island and the rest of the downstate region will find power more in demand and more expensive as the Indian Point nuclear power plant comes offline, LIPA remains under pressure to phase out its inefficient peak-demand plants on the North Shore and in Island Park, and while we await the offshore wind farms to come online.  The LIRR has historically not had challenges with getting power, and I wouldn't anticipate any issues—but it should be something factored into the analysis (at Monday's press conference, LIRR President Phillip Eng said that electrifying branches would create a much larger power need (10:15 mark)—a claim not supported by evidence). 

Sandbagging electrification

The LIRR is pitching this BEMU concept as an alternative to expanding electrification, and officials seem to be positioning themselves to sandbag proper expansions of electrification.  During Monday's announcement, LIRR President Phillip Eng said that it would cost over $17 billion to electrify the system—a ridiculous figure that is not supported by evidence and seems to have little basis in reality (and he said it twice, so it's not like he misspoke).  The entirety of LIRR's remaining passenger diesel territory totals 169.1 route miles, which means this comes out to over $100 million per mile.

The LIRR's last electrification project (the Ronkonkoma Branch Electrification Project) cost about $15.5 million per mile (adjusted for inflation) and the MTA funded the electrification of the Central Branch as part of its 2020-2024 Capital Program at the cost of about $22.4 million per mile.  There's simply no explanation for why the cost of electrification has nearly quintupled in the last 20 months other than the fact the railroad is intentionally inflating the figure to make a more preferred alternative sound preferable.

The MTA did not provide an estimate on how much a EMU to BEMU conversion effort might cost (it is likely highly dependent on the first stages of this study), but this would not be a quick and easy retrofit.  Due to the very limited number of BEMU designs out there (and only really one full fleet order), it's very difficult to come by unit prices.  Breaking down the components, batteries for electric cars currently cost around $200/kWh, and a very rough figure of 0.016 kWh required per lb of car mass would allow you to come up with a rough unit cost for the batteries of about $3.25 per lb of car mass (to retrofit an M-7, that would cost $412,000 just for the batteries).  Then there is the cost to take the train out of service, do the actual work to retrofit the systems, and test the train before it can go back into service (I think taking the battery cost and rounding that off to $1 million per car is probably a conservative assumption), and then there is the cost of the charging infrastructure at ~15 diesel yards and terminals (a ballpark estimate of $2.5m each is about 20x the reported cost of a Tesla Supercharger station).  Adding all of this up would result in a rough estimate unit price of  $2.5 million per car for the actual conversion + $3.6 million to purchase an additional M-9-type car to backfull the space on the roster for the converted M-7:

QuantityUnit priceTotal price
Feasibility study  $0.86 million
Initial battery cell278 cars$0.41m each$115 million
Estimated retrofit costs278 cars$0.59m each$163 million
Replacement battery cells278 cars$1.4m each$383 million
Additional EMU's to backfill roster for converted cars278 cars$3.6m each$1,009 million
Charging infrastructure15$2.5m each$38 million
Aggregate unit cost $6.2m each 
Grand total - full BEMU conversion  $1,709 million

At a total of $6.2 million, this is a pretty high pricetag.  It seems to be less than the roughly $8.4 million per car estimated price for a brand new BMU but it is still roughly triple the cost of purchasing an off-the-shelf EMU based on a proven European design.

Back in January, I wrote this report about all of the different options the LIRR had available for its fleet strategy in diesel territory.  If you haven't read it, I'd recommend skimming it before continuing.  When it comes to how to handle the future of service and fleet matters in diesel territory, there are quite a lot of options available to the LIRR—electrification and BEMU's being two of them.  A mistake would be assuming that there needs to be a one-size fits all solution, e.g. assuming that to electrify, we would need to do it for the railroad to Greenport and Montauk.  But that doesn't have to be the case—separating out the two East End tails (for these purposes, I define that as Ronkonkoma-Greenport and Patchogue-Montauk) from everything west of there (what I call the "regional rail territory") you can take different approaches.  Electrification to Greenport and Montauk is likely not worthwhile, but electrifying the balance of the regional rail territory (to Port Jefferson, Patchogue, Oyster Bay, and the Central Branch) would deliver significant benefits to the vast majority of passengers, and allow the LIRR to refocus the East End lines for much more frequent and regular shuttle service using DMU's.

Once you factor in all of the costs discussed above, the BEMU alternatives will likely turn out to be some of the most expensive options for diesel territory (three options are presented—a mix of BEMU's and DMU's as discussed in the original January report, a conversion of the M-7 fleet, and ordering all brand new BEMU's).  At $1.7 billion, the M-7 conversion effort would likely be slightly more expensive than sticking with the status quo and buying new dual modes and push pull coaches, but it would cost significantly more than buying a more proven design like purchasing a diesel only DMU or a diesel + electric BMU off-the-shelf.  

ExistingPJN/PGE/OBYGPT/MTKTotal
Status quo (dual mode/push-pull)N/A$1,422m$198m$1,620 million
PJN/PGE/OBY electrification +
EMU's/DMU's
N/A$1,860m$68m$1,928 million
Conversion to AC overhead wire +
EMU's/DMU's
$2,131m$634m$68m$2,832 million
Off-the-shelf DMU'sN/A$535m$75m$610 million
Off-the-shelf BMU'sN/A$764m$107m$871 million
Off-the-shelf HMU'sN/A$578m$81m$659 million
Mix of BEMU's and DMU'sN/A$1,080m$150m$1,230 million
M-7 retrofit to BEMUN/A$1,500m$209m$1,709 million
Off-the-shelf BEMU'sN/A$2,050m$286m$2,335 million

But when you look at the figures, after accounting for all the costs of a BMU conversion program, biting the bullet and electrifying to Port Jefferson, Patchogue, Oyster Bay, and the Central Branch and buying off-the-shelf EMU's would cost only slightly more...

Open mind, but not to reinventing the wheel

Overall, it is great that the LIRR is considering something like this.  The fact that the railroad has acknowledged there's even a potential alternative beyond the status quo of unreliable dual modes and clunky push-pull trains is a tremendous step forward.  It is a quite a bit outside the box, and if carried through, the LIRR would be among the first handful of railroads globally to bring something like this to scale.  

But at the same time, we need to be weary of the LIRR's tendency to reinvent the wheel, an urge that has been showing itself quite a bit more lately.

Is it possible that the results of the pilot turn out to be very positive, and the M-7 BEMU's can perform similarly to the existing electric fleet?  Yes, and that would be a huge accomplishment.  Is it possible that taking this to scale would deliver lower costs than the rough estimates discussed above?  Yes.  But a lot of stars would have to align for both to happen.  Could technology advance even further in the next few years to make this even more feasible?  Definitely.

The LIRR's BEMU idea may very well be able to compete with full electrification on both performance and cost, which would allow the railroad to finally make deliver on decades-old promises for better service in diesel territory. But accomplishing that would require a lot of pieces to come together, and more than likely not yield any significant cost savings over electrification—at most, we would be looking at a savings in the $100m-$300m range, and absolutely nowhere near $15-17 billion as LIRR officials claim.  And accomplishing even that would take a lot of time—there is the feasibility study, trials next year, then a review period and if there's a decision to go forward, an RFP process for a full retrofit, then the actual conversion process.

While I would love to believe that the LIRR is up to this task of innovating and bringing this BEMU concept to a larger scale, frankly they do not have a great track record of delivering on major railcar projects.  As officials made this announcement, the LIRR continues to be ensnarled in problems with its M-9 fleet.  The full base order of a just 92 cars has yet to be completed as cars have been encountering issues during testing.  This equipment is now well over four years late.  If the LIRR can't deliver the M-9's—which are basically a glorified copy-and-paste of the M-7 design—without falling years behind schedule and shattering cost benchmarks, what is the chance that there will be any success with something completely outside their wheelhouse?

Alternatively, we could go with what we know works...  Proper electrification and off-the-shelf EMU's has been the overwhelming infrastructure setting for high-volume rail lines across the world.  We know it works, we know what the benefits are and we can clearly quantify them, we know that all of the equipment won't need to be replaced every 4 years, we know that there is a significant market for cheap, proven off-the-shelf EMU's in Europe that can now be easily adapted to US standards.  Expanding electrification is a clear win.

Could BEMU's turn out to be better and cheaper?  Possibly, but I think those chances are pretty slim, the savings (if any) will be small, and it would take several years before we have even an idea of whether or not this is viable.  Instead of reinventing the wheel, LIRR could go with what we know works and start expanding electrification tomorrow.

Sunday, January 10, 2021

Siemens DM award: fait accompli?

When news broke last month that the MTA had selected Siemens to design and build new dual mode locomotives, most of the responses to the news were to the effect of "least surprising news ever"...

During December's MTA Board meeting, board members voted to approve the contract—the full value of which wasn't disclosed and could work its way up to $2 billion if all options are exercised—without a word of discussion at all.  That's despite the details of the contract being rather eyebrow raising...while open and competitive procurements are usually non-negotiable in the public bidding sphere as that is the best way to keep costs down, this procurement was practically driven by a single vendor, making it anything but open and competitive.  Siemens was the only vendor to submit a proposal after the MTA hit the reset button on the procurement halfway through—and they didn't even bid the specified design, instead only proposing an alternate design which gave them all of the bargaining power.

Looking at the pricetags, it seems the MTA is being taken to the cleaners...the initial batch of locomotives are priced at $11.6 million each, which is well above and beyond the costs of the regular diesel Chargers, the costs premiums of prior dual mode orders, and certainly any international cost comparisons.

But was the the selection of Siemens for this major contract a foregone conclusion?  It depends on how you ask the question...


Status quo with push-pull trains

If you frame your thinking to only consider a continuation of the status quo with push pull trains with dual mode locomotives, it's difficult to to come to a different conclusion.

Siemens is definitely in the best position to deliver a successful dual mode locomotive...like the P32AC-DM that Metro-North, ConnDOT, and Amtrak operate now was a successor to the already established straight diesel Genesis locomotives used in intercity service on Amtrak, the new Siemens DM will also be a variant to the already established SC-44 and ALC-42 locomotive designs in production or use on Amtrak.  Pushing this in Siemens' favor even more is the fact that they have already deployed a dual mode locomotive on its Vectron product line in Europe, which should make adapting their existing design much easier than coming up with something new from scratch.  Since Amtrak will end up maintaining some of these locomotives for the Empire Service, they would also likely have an interest in keeping commonality with the rest of their fleet.

EMD's F125 locomotive on display at LA UPT in 2016
(Photo: Andrew/Wikimedia Commons)
Ever since Siemens won the original contract for the first Charger locomotives, it has been rather quiet in the passenger locomotive sphere... Commuter operators like ACE, MARC, and COASTER have all opted to also purchase Charger locomotives, and Metro-North was reportedly already considering diesel Chargers for West of Hudson service.  Ever since the EPA's Tier IV emissions regulations entered into force in 2015, the market pool has become even shallower.  The are three other Tier IV-complaint passenger locomotives on the market today:
  • EMD's F125 "Spirit" locomotives which have been in production for Metrolink since 2015.  EMD could potentially adapt this into a dual mode design if the LIRR decides to break from the pack—and they have a worrying history of doing so, especially when they can favor EMD—but that would require a nontrivial development program and the same issue of producing a limited-quantity dual mode design would be liable to cause problems.  It roughly fits Amtrak and LIRR's clearance envelopes and is comparable in size and weight to the current DM locomotives.  It's also specified for 125 mi/hr operation.  But only 40 of these locomotives have been produced so far, and Metrolink in Los Angeles has been the only buyer. 
  • MPI's MP54AC "MPXpress" locomotives are also being used on a number of railroads out west, including Metra, Caltrain, UTA FrontRunner, MARC, MBTA, Metrolink, NMRX Rail Runner Express, Northstar, VRE, Sounder, SunRail, and GO Transit and West Coast Express in Canada.  Probably the strongest competitor to the Charger, there are currently more than 200 of these in use and more are on order, however only the 26 MP54AC locomotives for GO Transit in Toronto are Tier IV complaint.  This locomotive is a bit larger due to the more generous clearance envelopes outside the northeast, which would make adding dual mode equipment and consolidating everything down more of a challenge.
  • Bombardier's ALP-45DP locomotive is the only other dual mode locomotive recently that is in production for North America.  These are currently being used on NJTransit and Exo in Montreal.  80 of these are currently in service or on order and they have been rather successful and reliable so far.  But they are powered by overhead wire and not third rail...and while it would probably be easier to design a third rail dual mode off an AC powered dual mode than a straight diesel, Bombardier has had a history of trouble with rolling stock procurements recently...especially so with the MTA.
Both EMD and MPI have struggled to sell their Tier IV designs as pretty much all of the Amtrak services and may commuter operators are jumping on the Siemens Charger ship.  There is virtually no market for overhead wire dual modes...the northeast corridor and Denver's new RTD regional rail are the only electrified liens in the US.  Denver is doing regional rail expansions right with electrification from the start, and other operators in the NEC seem to have no interest in dual modes.  MARC seems to be going in the total opposite direction and going towards all diesel services.  Neither EMD, MPI, nor Bombardier have found a new customer since the first Siemens contract was let.

MPI and Bombardier submitted proposals as part of the first round of bidding, but declined to bid the second time around.  EMD did not submit a proposal.

Expanding electrification

One definite alternative to spending lots of money on dual mode locomotives is to expand electrification, which significantly cuts down on the need for dual mode service in the first place.  If a line is electrified, then all trains can go to/from any of the terminals, and they do not need a specialized locomotive.  I have written a lot about electrification in the past, and I think there is a strong case for extending electrification on Long Island, and I believe electrification would be one of the best value projects for truly modernizing the LIRR. 

In the past I have drawn the dividing line between expanded electrification and diesel services at just east of Ronkonkoma and Patchogue, and I would still consider that to be the best move today (that would mean electrifying the balance of the Port Jefferson, Oyster Bay, and Central Branches, and extending electrification on the Montauk Branch to Patchogue).  This would deliver electric service to the vast majority of the LIRR's commuter market and leave only the North and South Forks left as a diesel service.  This would not be all that bad, as these communities have a weaker commuting connection to Manhattan, and could see a lot stronger ridership with frequent DMU shuttle service to Ronkonkoma and Patchogue, with timed connections to points west.

Expanding electrification has many benefits beyond just eliminating the need to purchase expensive dual mode locomotives.  Electric trains are faster and more reliable, and it can make service improvements to the poorly served diesel branches much easier to make.

And when you look at how much the LIRR is gearing up to spend on dual mode locomotives, expanding electrification may not be as expensive of a venture as originally thought.  If the LIRR gets to buy into the Siemens DM program at the same cost as Metro-North, their 66 locomotives would cost $766 million, which could potentially buy a lot of third rail. 

And while the dual modes would be great, you can only cram about a dozen or so people into the front cab (less with physical distancing measures), which means that the LIRR will also need to buy a bunch of passenger coaches to be pulled by these locomotives.  For the time being, the LIRR's existing C-3 fleet still has a bit of life left in it, and can probably go another 10 or so years...but the cars are starting to show their age and are limited in number...so an expansion followed shortly by a full replacement will be required in the coming years.  And the LIRR is gearing up to spend a lot of money on that, too...  Budgeted at $3.5 million per car, the 17 unpowered coaches included in the 2020-2024 Capital Program are, unsurprisingly, far and away more expensive than what we have seen in the past. 

Adding both the potential cost of the locomotives and the replacement and comparative expansion of the coach fleet would put the total cost of replacing the diesel fleet at roughly $1.62 billion...which is a jaw-dropping sum.  Note, the figures below are adjusted for a conversion to a single-level fleet to align with the cost estimate for the M-9C coaches included in the 2020-2024 Capital Program.

QuantityUnit priceTotal price
Dual mode locomotive (Siemens DM)66 locomotives$11.6m each$766 million
Push-pull coaches (1-for-1 replacement)170 cars$3.5m each$595 million
Push-pull coaches (comparative expansion)74 cars$3.5m each$259 million
Grand total - status quo push-pull  $1,620 million

$1.6 billion could by a lot of third rail, but an accurate per-mile estimate for expanding electrification on the LIRR and Metro-North has always been difficult to come by.  Very few mainline rail operators around the world use third rail to power their trains (the vast majority use overhead wire), and those that do aren't expanding it.  In years past, the LIRR quoted a figure of $18 million per mile for expanding electrification, though the veracity of that as an accurate estimate is questionable.  $18 million per mile has generally been the response when local officials ask the railroad to extend electrification, something the railroad has never really been too interested in doing since the Ronkonkoma Branch Electrification project wrapped up in the late 1980's (and you would always quote a figure way higher than the actual cost if you were using the lack of funding as an excuse not to do something).  

When the MTA unveiled their 2020-2024 Capital Program, it priced Central Branch electrification at an eye-watering $28 million per mile pricepoint.  It has since come to light that this project included the cost for replacing the 1950's ABS signal system in place on this segment (since it's not like scope bleed has gotten the MTA in trouble before).  Replacing a similar system in place from Babylon to Sayville is costing $5.64 million per route mile..  If we subtract that out, that would put the price of the electrification portion at $22.4 million, the escalation of which from $18 million is not beyond imagination the way MTA spends money.

At $22.4 million per route mile, it would cost $1.36 billion to electrify the remaining 60.7 route miles to Port Jefferson, Patchogue, and Oyster Bay.  But it's also necessary to factor in rolling stock costs.  If the MTA were to take advantage of the new FRA passenger equipment safety standards and purchase off-the-shelf EMU's from Europe, the going rate is $2.0 million per car, once adjusted for train length and currency effects.  That would make the math sum up to:

QuantityUnit priceTotal price
Electrify to Port Jefferson22.8 miles$22.4m per mi$511 million
Off-the-shelf EMU's for PJN (1-for-1)102 cars$2.0m each$204 million
Off-the-shelf EMU's for PJN (expansion)44 cars$2.0m each$88 million
Electrify to Patchogue16.6 miles$22.4m per mi$372 million
Off-the-shelf EMU's for PGE (1-for-1)36 cars$2.0m each$72 million
Off-the-shelf EMU's for PGE (expansion)16 cars$2.0m each$32 million
Electrify to Oyster Bay13.1 miles$22.4m per mi$293 million
Off-the-shelf EMU's for OBY (1-for-1)32 cars$2.0m each$72 million
Off-the-shelf EMU's for OBY (expansion)14 cars$2.0m each$32 million
Electrify Central Branch8.2 miles$22.4m per mi$184 million
DMU's for East End services (1-for-1)26 cars$2.0m each$52 million
DMU's for East End services (expansion)8 cars$2.0m each$16 million
Grand total - regional territory electrification  $1,928 million

A total of $1.93 billion is a $308 million difference over keeping with the status quo and using dual mode push-pull trains.  That's not nothing, but when you look at huge benefits of electrification and furthering fleet commonality and the opportunities for cutting travel times and expanding service that just can't happen with push-pull trains, the marginal cost is really not a lot.  In the grand scheme of what the MTA wastes money on, it's a steal...

And that's assuming there's no movement on the sky-high $22.4 million per mile cost of extending third rail electrification.  If the MTA was able to bring that cost down to even the previously ridiculous $18 million per mile figure, the price difference would be just $41 million more to electrify everything.  Any further economization on that—and one would hope that could be the case at this scale—and that would actually make expanding electrification cheaper than buying new dual modes.

The MTA's third rail electrification budgets are well above and beyond what we see elsewhere in the world...  Alon Levy compared electrification costs on Pedestrian Observations, and they found electrification costs of $2.0 million or less for overhead wire installations, but recommended using SNCF's average cost of $2.4 million per mile as a benchmark unit cost, meaning that the LIRR is currently budgeting nearly 10 times as much per mile for third rail.  That's not to say that they are exactly comparable—third rail may truly cost more to expand—but if the costs are truly that disparate, it should not be beyond consideration to just abandon the idea of expanding third rail and replace reelectrify the entire system with catenary instead.  In fact, if the MTA hired the French to execute the project, it would actually cost less to replace all of the existing third rail with overhead wire than it would to finish electrifying the regional territory with third rail ($480 million to gut out the third rail and start over vs. $1.36 billion to complete third rail electrification at MTA costs).  In fact, the MTA could actually electrify all the way to Greenport and Montauk for less money.

But replacing the third rail with overhead wire would also require retrofitting, or more likely, outright replacing the current EMU fleet, which would cost quite a lot.  That is where the math derails:

QuantityUnit priceTotal price
Convert existing third rail to overhead wire139.5 miles$2.4m per mile$335 million
Replace existing M-7 fleet836 cars$2.0m each$1,672 million
Replace existing M-9 fleet202 cars$2.0m each$404 million
Replace existing M-9A fleet214 cars$2.0m each$428 million
Credit for M-9A budget not spent  ($708 million)
Electrify to Port Jefferson22.8 miles$2.4m per mi$55 million
Off-the-shelf EMU's for PJN (1-for-1)102 cars$2.0m each$204 million
Off-the-shelf EMU's for PJN (expansion)44 cars$2.0m each$88 million
Electrify to Patchogue16.6 miles$2.4m per mi$40 million
Off-the-shelf EMU's for PGE (1-for-1)36 cars$2.0m each$72 million
Off-the-shelf EMU's for PGE (expansion)16 cars$2.0m each$32 million
Electrify to Oyster Bay13.1 miles$2.4m per mi$31 million
Off-the-shelf EMU's for OBY (1-for-1)32 cars$2.0m each$72 million
Off-the-shelf EMU's for OBY (expansion)14 cars$2.0m each$32 million
Electrify Central Branch8.2 miles$2.4m per mi$20 million
DMU's for East End services (1-for-1)26 cars$2.0m each$52 million
DMU's for East End services (expansion)8 cars$2.0m each$16 million
Grand total - conversion to AC electrification  $2,844 million

At a grand total of $2.84 billion, that is definitely a larger pricetag than just trudging along with what we have and electrifying the rest of the regional territory with third rail—though I would not discard the idea completely.  The conversion to overhead wire would have a lot of benefits beyond just saving on the upfront capital costs, and promoting better uniformity and the normalization of traction power systems across the region has an inherent value to itself.  But that is a longer conversation, for another day.

DMU's, BMU's, HMU's, BEMU's

Assuming the MTA is determined to stay in the last century and not make any effort to expand electrification on the LIRR and Metro-North, there are some alternatives to the traditional push-pull trains that would allow the railroads and us riders to reap at least some of the benefits of electric service.  Push-pull trains are so sluggish and slow because all of the tractive effort for the train has to be concentrated in the few axles under the locomotive, and the engines or motors in the locomotive can only be so powerful—costs don't scale well with horsepower and space constraints quickly become a problem.  Push-pull trains also open up the door for the use of bi-level cars, which are a poor choice for commuter services as they are bad for passenger movement and often weigh a lot more than single-level or MU trains (which makes the acceleration problem with push-pull trains even worse).

Multiple units (MU's) allow for the tractive effort to be spread out along the entire length of the train (usually to all axles, not just the four or eight at the locomotives), allowing it to accelerate faster and use power more efficiently.  Electric MU's (EMU's) are the most common types of multiple unit, and are currently used by both the LIRR and Metro-North.  Even though their performance is rather lackluster, the LIRR's M-7 and M-9 cars can easily outpace the current DE/DM push-pull trains.  This is why electrifying any converting to modern EMU's (which perform even better than LIRR's pre-modern M-7/M-8/M-9 fleets) would be so game-changing.

Diesel Multiple Units
But EMU's aren't the only variety of multiple unit you can find on the market.  Railroads across the world use diesel MU's (DMU's) on regional lies that aren't electrified (push-pull operations on regional lines outside North America is pretty uncommon).  With these types of trains, the concept is similar to EMU's, just instead of third rail shoes or pantograph to pick up electricity externally, diesel engines mounted on each train car or in each trainset produce electricity that power traction motors (there are also DMU's that are mechanically or hydraulically propelled, but those are less common).

A M-1 gas turbo MU test train in Roslyn
(Photo: Steve Lynch Archive/TrainsAreFun.com)
The LIRR seems to have a longstanding aversion to DMU's, for some reason.  They have toyed with the idea a few times (experimenting with gas turbine cars in the 1960's, another variation based on the M-1 design in the 1970's, and Bombardier proposed a conceptual design for a DMU version of the M-7 for the LIRR and Oregon DOT, though that was never more than a thought exercise.  Given that DMU's have never been in high demand in the highly traditional US passenger rail market and FRA's previous crashworthiness standards required equipment for use in North America to effectively be custom-built, there was never a market for DMU's in the United States.  That has been changing in the last several years, though.  In the early 2010's, Nippon Sharyo developed a FRA-complaint DMU for UP Express in Toronto and SMART in California's Bay Area.  Always using the lack of equipment as a reason to not expand East End rail service, the LIRR proposed and even allocated $78 million to the purchase of alternative diesel equipment (likely DMU's) for the East End as part of its 2010-2014 Capital Program.  But the LIRR—perpetually behind the curve (or perhaps intentionally behind the curve, in this case...)—did not involve itself in the Nippon Sharyo DMU program and so the final design of those cars did not meet the LIRR's third rail clearances, giving them an excuse to abandon pursuing DMU's for East End service, and subsequently divert the funding to buy work locomotives instead (money which still hasn't been spent, by the way!).  

A modern DMU in operation on a US mainline railroad
(no, you aren't seeing things!) (Photo: Danazar)
But the landscape has changed significantly since that 2016 decision...  In early 2019, the FRA's new passenger equipment safety standards entered into force, providing a new alternate compliance pathway to certification, opening up the door for US transit agencies to buy off-the-shelf equipment designs from Europe—where there is a very strong and active market for DMU's—for the first time.  Some forward-thinking US rail operators have already started to take advantage of this...TEXRail in Fort Worth launched with brand-new Stadler FLIRT DMU's, based off the same design in use around Europe.  Two new commuter rail services under construction out west are also expected to use FLIRT DMU's (Arrow in San Bernardino County and DART's Silver Line).  Elsewhere in California, Caltrain is undergoing a modernization program to electrify its 77 route miles and replace its diesel push-pull trains with Stadler KISS EMU's (also based off an already established European design).  I'll note that both TEXRail and Caltrain started their fleet upgrade efforts prior to 2018 under separate FRA waiver programs, but the new 2019 regulations formally codify those waivers, allowing any US railroad to do the same thing without the need for a waiver or separation from other trains.  The new regulations open the door wide open for the LIRR, Metro-North, et. al. to dump push-pull trains and instead buy modern DMU's off-the-shelf.

Off-the-shelf DMU designs are also significantly cheaper than what the LIRR is setting up to spend on replacing its current diesel fleet.  At a typical unit price of about $2.0m to $2.5m per car (once adjusted for train length and currency effects), it would cost only about $425 million to replace the current diesel fleet seating capacity on a seat-for-seat basis, and a total of $610 million to expand the fleet to the same extent mentioned above:

QuantityUnit priceTotal price
Off-the-shelf DMU's (1-for-1)170 cars$2.5m each$425 million
Off-the-shelf DMU's (comparative expansion)74 cars$2.5m each$185 million
Grand total - off-the-shelf DMU's  $610 million

That's a huge cost savings—by going with DMU's, the LIRR could more than $1 billion on rolling stock costs over dual modes and push pull cars.  That could pay for electrifying two or three out of the four diesel branches, or be used to purchase 400 more DMU cars to expand the seating capacity by more than 280%, which would be game changing for diesel territory.

But plain DMU's only solve part of the problem—they would work great in diesel territory and for most uses, but can't directly replace dual mode trains for service to underground Manhattan stations.  To get around that, the railroads can play it one a couple of different ways:
  • Truncate all diesel service to forced transfers to electric trains at Mineola, Huntington, Ronkonkoma, and Babylon: if you read your transportation textbooks, this is the this is the ideal approach to take, as it allows you to dedicate 100% of your mainline and western terminal capacity to full-length electric trains, and you are not losing slots on the Main Line or through Jamaica to slower-moving, less reliable, shorter, and lower-capacity diesel trains that just gum up the works.  In the current state, I do not think this would be a viable solution for the Port Jefferson, Oyster Bay, and most of the Montauk Branches—the demand for through service to western terminals is significant and forced transfers would unnecessarily add travel time and inconvenience to already pretty slow and inconvenient trips.  I can see this being viable for the two East End branch segments only (e.g. hourly shuttle services operate Ronkonkoma-Greenport and Patchogue-Montauk, with forced transfers to electric trains) but that would require electrifying the rest of the regional rail territory first.
  • Run DMU's through to Jamaica and Long Island City but abandon dual mode service to New York: this would keep operations similar to what they are today, but drop the limited dual mode trains that operate on weekdays, instead operating all service to/from Jamaica and HPA/LIC.  I go back and forth on this—dual modes are a valuable service for the diesel branches, and are often the busiest trains on their respective branches, despite them operating outside of the peak-of-the-peak periods.  But there are also just a handful of them (five in the morning, four in the evening) that might not be terribly missed if moving to DMU's would allow for more and faster trains from the other terminals.  Trains every 20 minutes on the Port Jefferson Branch may prove more useful than two rush hour DM trips (both of which depart before 5:00p).  For Metro-North and NYS DOT, this would be a much trickier proposition—they do not have a third, open-air terminal conveniently situated on the river with easy subway and ferry connections like the LIRR and NJT do.
  • Buy DMU's for the majority of diesel branch services, and keep a handful of DM's/push-pull trains for the limited dual mode service: only 9 weekday trains actually need to have dual mode functionality to run to/from NY-Penn Station...the rest of the time, the LIRR runs the trains in diesel mode 100% of the time (even when running in electric territory).  Realistically, the LIRR would only really need 6 or 8 DM sets to maintain the current level of dual mode service—and run the rest of diesel service using DMU's.  This would probably be the happiest medium, and could also be the most workable option since the MTA is already committing to purchasing 27 locomotives—transfer a handful of the MNR locomotives to the LIRR for DM services, and backfill those with DMU's.  Even in the long term, under a scenario where the LIRR wakes up and electrifies the rest of the regional territory, keeping a few DM's on hand would be helpful for summer services to Montauk.
  • Buy DMU's and just run them through the tunnels anyways: we've always been told that the trains that run through the tunnels need to be dual mode...but what if we say "says who?" and reconsidered the entire premise of requiring dual modes in the first place?  A number of factors have changed since this was last evaluated...improvements to ventilation in the tunnels and stations means that exhaust can be filtered out much faster and more effectively than before.  The Park Avenue Tunnel is continuously vented, and Metro-North runs its inbound dual mode trains in diesel mode all the way down to the cab car hits the platform around 47th Street.  If trains can run in diesel mode in one direction, why not both?  Further, there have been considerable advances in emissions control on diesel locomotives...equipment built to the stringent Tier IV standards emit significantly less harmful exhaust than today's locomotives—tier IV requires an 86% reduction in NOx and particulate matter emissions compared to the standards that were in effect when the current dual modes were built.  Could improved ventilation facilities coupled with significantly cleaner locomotive exhaust enable us to tolerate running regular diesel trains through the tunnels, at least under the presently limited circumstances?  Or maybe there are some further mitigations that can be built in or additional ventilation capacity that could be added for less than the cost premium of going dual mode?  Given the significant extra cost cost of dual modes, it may be worth carefully considering.
But there's also a fifth option...

Bi-mode Multiple Units
What if you could take the speed, acceleration, and reliability benefits of DMU's but couple them with the ability to operate on electric power like dual modes?  Well, there is a growing international market for bi-mode multiple units (BMU's) that can run on both diesel and electric power.  

Dual mode equipment has generally been uncommon outside of the United States—most rail operators have either dramatically expanded electrification in recent decades, don't have enclosed underground tunnels/stations that preclude diesel operations, or follow point 4 above and just run normal diesel trains into the tunnels anyways.  

But as Europeans in particular become more environmentally conscious, many operators are turning to BMU's so trains can be run on electric power as much as possible, with the diesel engines needed only for the shorter segments without power—they are not used as a lazy substitute for electrification of lines that would otherwise warrant it.  One thing to beware of is that the core operating premise for BMU's tends to be reversed outside the US: most operators have widespread electrification and only need the diesel engine to cover the last few miles for a low-volume branchline or a gap in electrification that would be too costly to close.  On the LIRR and Metro-North, it's the opposite: trains are run in diesel mode 98% of the time and only need the electric inverters for the last 2 miles or so into the tunnels.  But there may still be a couple of prospects.

A Class 755 train in the UK (Photo: Superalbs)
In the UK, where there is still a fair bit of frequent train services that aren't electrified (usually inter-city services), a number of new BMU's models have entered into service in recent years (BR Class 800, BR Class 802, BR Class 769, and BR Class 755).  The first two were built by Hitachi, the third is a conversion of older EMU equipment, and the BR Class 755 was built by Stadler based on their FLIRT design (the same one mentioned above, being used by TEXRail).  These cars first entered service in July 2019.  The simplified version of how these cars are designed is that they can operate as if they were EMU's, with one or two pantographs mounted on the tops of the passenger cars, but there is also an additional middle part in the center of the train that houses the diesel engines for when catenary power is not available—these engines produce electricity that is passed to the traction motors to power the train.  In the diagram below, the diesel power car is the shorter car with no windows, the third from the left:

The first, second, and fourth cars from the left are for passengers; the third is the diesel power car (WestRail642fan)

NJT's RiverLINE DMU's also have a center power car
This is similar to how the NJTransit RiverLINE DMU's are powered (with a center powercar) and this is the latest fashion in DMU and now BMU design, with even regular DMU designs choosing to concentrate the engines in one of these power cars for every ~4 passenger cars, instead of trying to squeeze individual motors into each car.

This has a number of great advantages: in addition to it being quieter and smoother for passengers in the seated compartments, this design is far more adaptable and convertible.  If the LIRR were to purchase a bunch of these Class 755 FLIRT BMU's, and then 5 years from now they get struck by a bolt of lightning and wake up to the benefits of electrification, all they would really have to do is remove the center power car, and we would still have a fully functional EMU.  The same could be possible if they buy regular DMU's with separate power cars...if they electrify, all they have to do is replace the center power car, swapping the diesel engines for something that runs on electricity.  In both of those situations, the actual passenger compartment portions of the train are still perfectly usable and don't need to be changed—dramatically minimizing the cost of converting the rolling stock from diesel powered to electric powered.

I haven't been able to find a specific price figure for the FLIRT BMU's, other than that they were part of a £600 million deal between Stadler and Greater Anglia for 378 new cars, of which 240 are regular EMU's and 138 are these BMU's.  Assuming that the EMU portion of the contract was close to the "rule of thumb" cost of $2.0m per car (a bit higher in the UK, so $2.5m per car) and we back that out of the overall contract price, that would leave a unit price of about $3.6 million per car for a BMU (after adjusting for train length and currency effects—see the math here).  At that cost, the math for replacing the LIRR's diesel fleet would work out like this:

QuantityUnit priceTotal price
Off-the-shelf BMU's (1-for-1)170 cars$3.6m each$607 million
Off-the-shelf BMU's (comparative expansion)74 cars$3.6m each$264 million
Grand total - off-the-shelf BMU's  $871 million

This would still represent a significant cost savings over the status quo—the LIRR could save $749 million by going with BMU's over dual modes and push pull cars.  That could be reinvested into other projects or used to purchase 209 additional cars to expand seating capacity on the diesel fleet by more than 165% over what we have today.

Hydrogen multiple units
A hydrogen-powered train based on a European design is coming to
the Americas in 2024...can you believe it? (Rendering: Stadler)
One of the newest types of trains on the market are multiple units powered by hydrogen fuel cells, or HMU's—see this piece from June 2019 for more on this concept.  Since I first wrote about these trains a year and a half ago, they have had the opportunity to prove themselves more in service, and the first American rail operator has even placed an order for one (as shocking as that may be...the under-construction Arrow rail service in San Bernardino County has placed an order for a FLIRT HMU from Stadler.

The chief advantage of HMU's is that they are better for the environment than diesel trains.  While the EPA's Tier IV regulations have dramatically reduced the amount of particulate matter and NOx in diesel emissions, hydrogen fuel cells have effectively zero emissions (the only emission is water vapor).  With HMU's, not only would people along the right-of-way around yards breathe cleaner air, but hydrogen power may be cheaper to produce over the entire life cycle of the trains: in 2019, I estimated that it would cost $5.26 per mile to power a HMU train at current hydrogen prices, compared to $9.74 per mile for diesel fuel with today's conventional push-pull diesel trains.  At nearly $4.50 less per mile the cost savings would rack up quick over the course of the hundreds of thousands (if not millions) of miles these vehicles would travel over the course of their lives.

Alstom's Coradia iLint trains are now in operation in Germany
(Photo: Alstom)
Ultimately, I think these trains need a little more time in active use before I would suggest the LIRR consider HMU's for the full replacement of the existing fleet.  The largest concern is the range...since the hydrogen cells on most of the units are in production now tend to be on the small size, the tanks would likely need to be refilled twice per day to be safe—which means that there have to be multiple filling facilities around the railroad and schedules written strategically to make sure trains can top-off before each rush hour.  Alstom's Coradia iLint has a published range of about 800 km (or 500 miles), though it seems to be averaging less than that in actual service (where you have to factor in idle time, real world conditions, etc.).  That would allow for 3 or 4 round-trips between LIC and Port Jefferson or 8 to 10 round-trips between Jamaica and Oyster Bay per tank—which is probably just on the cusp of what the LIRR does (or how they should be) utilizing their equipment.

Hands down, the best way to handle the diesel fleet replacement is to electrify to Port Jefferson, Patchogue, and Oyster Bay and use EMU's—that would leave only the North and South Forks left in need of non-electric equipment.  In that scenario, then I think diving into the HMU concept would be worth careful consideration.  The East End services would be isolable, have fixed trip distances that would eliminate the guesswork related to the operating ranges, and would allow for a fixed number of hydrogen filling facilities (basically just two—one at Ronkonkoma and another at Speonk or Montauk).

But the one situation where it might be worthwhile to consider jumping more eagerly into the HMU concept is if HMU's would be allowed to operate through tunnels and into the New York terminals on their own power...  We require dual mode equipment today because we can't have the diesel emissions in the enclosed tunnels or the station, but what if the only emission was water vapor?  Those tunnels are already filled with water seepage from the rivers, a little more seems like it wouldn't hurt anyone.

If you're sensing a theme here, it should come as no great surprise that HMU's would also be significantly cheaper than replacing the current diesel fleet with dual modes and push-pull cars.  The launch order for Alstom's Coradia iLint cost €81 million for 16 two-car sets (that's about $2.7m per car once adjusted for train length and currency effects).  

QuantityUnit priceTotal price
Off-the-shelf HMU's (1-for-1)170 cars$2.7m each$459 million
Off-the-shelf HMU's (comparative expansion)74 cars$2.7m each$200 million
Grand total - off-the-shelf HMU's  $659 million

This would also represent close to a $1 billion savings ($961 million) over conventional dual mode push-pull trains, not even taking into account the cheaper life-cycle costs for operating the units.  The as the other options applies—the extra $961 million could be invested back into other projects, or used to purchase more than 350 additional cars, bolstering seating capacity on the diesel branches by more than 250%.

Battery-electric multiple units
A Siemens Mireo Plus B in Germany (Photo: Plutowiki)
The last, and one of the newest, types of multiple units are those powered with batteries (BEMU's).  As the name suggests, these are EMU's that are powered by rechargeable batteries when away from third rail or catenary.  Unheard of just a decade or so ago, BEMU's are becoming more common across the world as battery technology has advanced considerably over the last 20 years.

While the idea might sound tantalizing—especially since battery-powered trains have zero emissions from the cars themselves—this technology is likely not quite ready for prime time on a system as expansive as the LIRR.  Most of the situations where BEMU's have been used are in true "last few miles" scenarios, where they are never more than a couple dozen miles away.  The Siemens Miero Plus B train pictured above, for example, is principally an EMU that also happens to have batteries for when it needs to stray away from catenary.  

A prototype BEMU, also built by Siemens, based on their
Desiro MU line (Photo: Herbert Ortner)
The range on BEMU's are currently pretty limited, with most options on the market today having a range between 300 km and 600 km (or about 200-350 miles) per charge.  The recharging time can also be considerable—as anyone who has an electric car knows, keeping the batteries charged requires more time and effort than stopping at gas station every couple of days.

Most BEMU's are also currently only limited quantity pilots.  The only large order I am aware of is a €600 million order by German local transport association NAH.SH for 55 battery-powered FLIRT Akku BEMU's (note that the contract price includes maintenance for 30 years), but these trains only have a 150 km (93 mile) range.  As the train is still in development, I can't find the specifications to convert this to a 85-foot carlength equivalent unit price, but the trains are 2 car sets that seat 124 passengers, which would make it about 45 meters long.  If that's the case, it would make the unit cost about $8.4 million per car after adjusting for train length and currency effects—the priciest of the alternative MU's.

Again, like the HMU's, I wouldn't suggest a widescale adoption of these types of trains to fully replace the existing diesel fleet.  While there continues to be great prospects in future battery technology—with rapid developments potentially making this technology more worthwhile within just a few years—it is too unproven at this point in time.

But there is one setting where these might be worthy of consideration on the LIRR: for those limited dual mode runs.  If LIRR were to purchase off-the-shelf DMU's for the majority of the diesel fleet replacement, but still be unable to run them into the tunnels to NY-Penn Station, BEMU's could be a potential alternative for just the handful of trains that actually need to operate into the tunnels.  To maintain the current DM service levels, that would require four 12-car sets and one 8-car set (assuming conversion to single level), which is 70 cars with spares, or 105 cars if you want to plan for a 50% increase in one-seat rides after East Side Access.  Filling in the rest of the diesel fleet with DMU's would still offer a significant savings:

QuantityUnit priceTotal price
BEMU's for one-seat ride trains (1-for-1)70 cars$8.4m each$588 million
DMU's for all other services (1-for-1)100 cars$2.5m each$250 million
BEMU's for one-seat ride trains (expansion)35 cars$8.4m each$294 million
DMU's for all other services (expansion)39 cars$2.5m each$98 million
Grand total - mix of BEMU's and DMU's  $1,230 million

This is still a $390 million savings over the status quo with dual modes and push-pull trains, though at this price they could just as easily electrify to Port Jefferson and Patchogue, and tell Oyster Bay riders that they have to put up with transfers.  At the current price premium it's not really worth considering BEMU's, especially once you consider that these would likely be as underutilized as the current DM sets—they would basically make one AM peak trip, spend most of the day in West Side Yard charging, and then make a single PM peak trip (or else you'll need 4 or more charging facilities).  But I figured it important to mention it anyways, as the technology may progress enough in the next few years where it's a more viable option.

Conclusion: should be no fiat accompli

All in all, there are definitely way more options for addressing the future fleet needs of the diesel territory branches beyond just the status quo of push-pull trains with expensive dual mode locomotives.  Whether it's expanding electrification or taking your pick of the acronyms (DMU's, BMU's, HMU's, BEMU's, etc.), there are many other options out there, and most of them could save the LIRR a ton of money while allowing them to deliver much better, frequent, faster, and more reliable service on the poorly served diesel branches.

While the Siemens design looks like it would be a competent successor to the current dual modes, technology, the regulatory landscape, and the international railcar market have all evolved and changed significantly since this concept was first brought about in the latter part of the prior century.

The question is no longer whether these alternatives exist or are service-proven—they all are—the question is whether the MTA and the railroads are capable of thinking outside the box and straying just a little bit from the status quo and the centuries-old tradition of locomotive-hauled trains.  As I've said all along, these big fleet planning decisions are extreemly pivotal—once you buy a bunch of trains, you're stuck with them for 20 to 30 years.  Once the contracts are signed and the options are exercised, it becomes a mistake that's extreemly difficult and costly to undo.  We've seen from the botched DE and DM program how some poor decisions on the outset can continue to have profound impacts on diesel territory service decades later—it's imperative they get it right.  Metro-North is already starting down the wrong path, will the LIRR make the same mistakes?